Neptuno Pumps' Foundry is equipped with an extended range of Smelting of Induction Casting INDUCTOTHERM®, with a capacity from 25 kg to 600 kg. Having a total smelting capacity of:
• 7.000 (seven thousand) kg for
Ferrous Elements (Steel and
• 6.500 (kg) (six thousand five
hundred) kg for non-Ferrous
Elements (Bronzes and Aluminum)
Neptuno Pumps has a world-class Foundry, equipped with cutting-edge technology and highly experienced professionals, permitting a great capability and versatility of the products.
Casting Simulation Technology
Neptuno Pumps introduces its new generation of casting simulation software, optimizing its manufacturing processes and guaranteeing its products’ world-class quality.
• MAGMASOFT® - World’s most
advanced casting simulation software
• Predict overall quality of the pouring
• Simulation of mold filling, solidification
• Optimization of casting conditions
• Reduced costs of smelting
Self-hardening Resin Casting
Neptuno Pumps Foundry works with furan resin, the only one which allows a 100% of recycling which is made with a 6 ton/hour recovering plant, in this way avoiding massive elimination of dangerous products into the environment.
Cold Box Casting
This type of Smelting guarantees quick confection of high precision cores, permitting a quick response to a large quantity of requests in a short period of time
It has incorporated ceramic models confection and in Lost Wax, permitting to obtain geometrical high precision casts which give melted pieces with a tolerance of ±0.1 (mm) and a Superficial Quality of 125-150 RMS (melted), diminishing mechanizing and secondary operations costs.
Vacuum Induction Melting:
There are two Vacuum Induction Casting Equipments: One with capacities up to 500 (kg) of special steels, such as Hastelloy®*, Inconel® **, Monel® **, copper with low oxygen content and high-reactivity materials. The second with capacities up to 100 (kg) of metal inceramic molds that are introduced directly into the camera.
* Hastelloy is a registered trademark of Haynes
** Inconel and Monel are registered trademarks
of International Nickel Co., Inc.
Self-hardening Resin Casting
Vacuum Induction Melting
Models Workshop – One of the fewest Foundries offering an in-house Models Workshop, with the capability of generating the most diverse and complex geometries.
Heat Treatment - As a complement to the necessary process for obtaining the required properties in some materials requested by our clients, with an approximate capacity of 14,000 (fourteen thousand) kg and a volume of 45 m3
Rapid Manufacturing Center – Equipped with cutting edge generation machinery for the rapid pieces and components manufacture and with the Rapid Prototyping technology.
Quality Control - Every casting is analyzed with a BAIRD® Spark Spectrometer and an Optical Emitting Spectrometer (OES) Based on CCD Q4 TASMAN BRUKER®, assuring its integrity and quality. In addition it offers an extended range of testing and laboratory equipment to guarantee an appropriate chemical and mechanical performance.
Rapid Manufacturing Center
Neptuno Pumps Foundry offers an extended range of materials and special alloys for the most diverse industrial application, the outstanding are: